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"Two-color molding (bicolor molding)" refers to

Combining two different materials into one product! It is also called double mold.

We would like to introduce a technology called "two-color molding," which involves injecting two types of materials to create a single product. The injection molding machine has two nozzles and cylinders, injecting in sequence into the primary and secondary molds. A significant feature of this process is that, to combine the two materials, after injection into the primary mold, there is an additional step of rotating, inverting, or sliding 180 degrees before injecting into the secondary mold. Since multifunctional items can be produced in a single process, it is possible to significantly reduce the assembly steps that were previously done manually, thereby increasing productivity. 【Compatible Materials】 ■ Various plastics ■ Thermoplastic elastomers ■ Thermosetting elastomers ■ Polypropylene ■ Polyacetal ■ Polyvinyl chloride *For more details, please refer to the PDF document or feel free to contact us.

  • Injection Molding Machine
  • Plastic Mould

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Injection molding method 'DSI' that contributes to weight reduction with resin parts <Case presentation>

Quick and accurate molding even for complex internal structures of hollow bodies! A must-see for those struggling with resin conversion of metal parts, uneven wall thickness, and weak joint strength.

"DSI (Die Slide Injection Molding)" is an injection molding method developed by Japan Steel Works, Ltd. that allows for the rapid and accurate molding of complex internal structures, even in hollow bodies. After molding semi-finished products that are divided into multiple parts during the first injection, the mold is slid using a hydraulic mechanism to shape the hollow body. The melting and bonding are performed during the second injection. 【Features】 ■ Suitable for circuit components such as pipes and pumps through which fluids flow ■ Weight reduction through resinization contributes to cost reduction and decreases in power consumption and fuel efficiency ■ Capable of assembly molding and sealing molding with complex hollow bodies and insert parts ■ Contributes to reduced molding costs and increased productivity as no post-processing is required ■ Can accommodate three-dimensional uneven shapes on bonding surfaces ■ Easy control of wall thickness (1.5 to 5.0 mm) with high dimensional accuracy *You can view materials that include the molding process and resinization examples by downloading the PDF. Please feel free to contact us for inquiries regarding this technology.

  • Injection Molding Machine

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What is the structure of a two-color injection molding machine?

We will introduce the structure and mechanism of the injection molding machine, including its history!

Injection molding is an excellent manufacturing method that allows for the rapid mass production of products with complex shapes. The process can be broadly divided into three steps: melting, injecting, and solidifying. To perform injection molding, an injection molding machine and a mold are required. The roles involved are melting the molding material, injecting the melted molding material, and opening and closing the mold to solidify the injected material. Thus, the injection molding machine consists of an injection unit that melts and injects the molding material and a clamping unit that attaches and opens and closes the mold. Additionally, it is equipped with mechanisms to drive these two units. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.*

  • Injection Molding Machine

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Injection Molding Department "A Rich Lineup of New Equipment"

New equipment achieving high precision, with 26 molding machines and skilled know-how to meet diverse needs.

Our company is equipped with molding machines ranging from 550 tons to 15 tons at our own factory, allowing us to meet all molding needs. We cover a wide range of molding processes, from mass production of large products to precision molding of fine parts, achieving a flexible production system that responds to our customers' diverse demands. We can also handle molding over 550 tons in collaboration with partner companies. 【In-house Molding Machines】 - 550t: 1 unit - 450t: 4 units - 300t: 3 units - 250t: 1 unit - 150t: 4 units - 100t: 2 units - 130t (two-color molding): 3 units - 50t: 2 units - 30t: 5 units - 15t: 1 unit *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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